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染整设备

2021-07-06

China Textile 2021年3期
关键词:染色机织物

過去五年,印染机械技术进步的特点和主要特征大致可以简单概括为:自动化和数字化;控制技术在设备上的应用为节能减排提供了技术保障;高效短流程印染设备更加迎合市场需求;随着市场面料结构的改变,针织物所占比重逐渐增加,连续式针织物前处理设备逐渐展现其优势;配备数字化能耗监控系统和余热回收系统的双层节能热拉风拉幅定形机研制成功实现批量生产,显著提高了生产效率和能源利用效率等方面。比如,全模式染色机可在同一台染色机中满足气流雾化染色、气液分流染色、溢流染色全模式超低浴比染色,并且可根据具体生产需要多组染色单元同时对多组织物进行染色,提高了设备产品适应性和生产效率,降低了能耗;起剪烫后整理数控成套装备可通过数控、多目标优化、产品模块化设计,将绒类织物后整理生产线中起毛机、梳毛机、剪毛机、磨毛机、烫光机等单机实现数控集成及同步联动控制。

过去五年,针织物连续湿处理设备与工艺逐渐被用户接受,设备制造企业不断对机器进行改进,大量应用数控技术,设备流程逐步完善,使这类产品的销售量逐年上升;采用连续式设备对针织物进行处理具有节水、高效和降低布面损伤风险的优势,已被很多针织企业了解,近几年这类设备的销量也在持续上升。

间歇式染色机大量用于针织物和化纤织物的染色和水洗,工艺成熟,面料产品质量好,节水是这类设备发展的主线。国产气流染色机基本采用单风机集中供风、组合喷头的结构形式,使风机能耗明显降低,同时染色浴比维持在较低水平,染色阶段用水节能减排仍是印染机械技术发展的主线,数控技术的应用将大大推动印染行业实现清洁生产。

此外,数码喷墨印花作为新型印花方式在疫情之下充分体现出了其“小批量、快速反应”的优势,生产组织灵活,用工少,相对其他行业受疫情冲击较小,为印花行业带来了新的市场增长点和转型升级的机遇。据纺机协会调研统计,数码直喷印花和高速转移印花机市场增长较快,近5年保持逐年增长态势。

In the past five years, the main characteristics of printing and dyeing machinery technological progress can be simply described as automation, digitalization.The application of control technology in equipment provides technical support for energy saving and emission reduction. High-efficiency shortprocess printing and dyeing equipment better meets market demand; With the change of fabric structure in the market, the proportion of knitted fabrics gradually increases, and the continuous knitted fabric pre-processing equipment gradually shows its advantages; The double-layer energy-saving hotair tentering and setting machine equipped with digital energy consumption monitoring system and waste heat recovery system has been successfully developed to realize batch production, which significantly improves the efficiency of production and energy utilization. For example, full-mode dyeing machine not only can meet airflow atomization dyeing, gasliquid split dyeing and overflow dyeing all-mode ultralow bath ratio dyeing in a dyeing machine, but also can dye multiple tissues at the same time with multiple dye units according to the specific production requirements, which improves the adaptability and production efficiency of equipment products and reduces energy consumption. Through numerical control of multi-objective optimization and product modular design, full-set of digital control equipment for raising, shearing, ironing and finishing can realize the single-machine numerical control integration and synchronous linkage control of the raising machine, carding machine, shearing machine, sanding machine and natural luster fininshing machine in the cashmere fabric finishing production line.

In the past years, equipment and technology of contious wet processing in knitted fabric has gradually recieved by customers. Equipment manufacturing enterprises continue to improve machines, apply a large number of numerical control technology, and gradually improve equipment processes, which makes the sales volume of such products increase year by year. Using continuous equipment to treat knitted fabrics has the advantages of saving water, high efficiency and reducing the risk of fabric damage, which has been known by many knitting enterprises. In recent years, the sales volume of this kind of equipment has been increasing continuously.

Intermittent dyeing machines are widely used for dyeing and washing knitted and chemical fiber fabrics. The technology is mature and the quality of fabric products is good. Water saving is the main line of this kind of equipment development. Domestic air-flow dyeing machines basically adopt the structure of single blower for centralized air supply and combined nozzles, which significantly reduces the energy consumption of blowers and keeps the dyeing bath ratio at a low level. Energy saving and emission reduction of water in dyeing stage is still important of technical development in printing and dyeing machinery. The application of numerical control technology will greatly promote cleaner production in printing and dyeing industry.

In addition, as a new printing methods, under the pandemic, digital ink jet printing fully showed its advantages of small batch and quick response. Flexible production management, less labor and less impact subjected by pandemic provide new market increasing point and challenges to transformation and upgrading. According to the statistics of Textile Machinery Association, the market of digital direct ink jet and high speed transfer ink jet is quite fast, which keeps increasing trend in the past 5 years.

應用案例 Application cases

华纺股份有限公司

目前华纺股份有限公司运行中的智能化印染车间1个,含印花生产线26条,运行中的印染智能化车间是国家工信部和中国纺联行业智能印染示范试点车间,实现了印染设备的全面互联与控制、印染工艺的全面监控、染化料的智能精准配送以及数字化排产。在建的全面智能化印染车间2个,含生产线16条,项目建成后,预计年产高档印染面料1.44亿米(其中服装面料9600万米,家纺面料4800万米)。

作为印染成套设备智能化生产线企业,公司在实现智能化生产,有以下重大提升和改变:优化工艺执行,保障质量稳定;染化料助剂智能精准配送,保证精确执行提高了效率;过程状态全面记录自动干预,绿色生产透明可控;促进管理变革,全面价值提升;高速高效、联机运行。

智能化的应用为公司实现了多方面提升:品质提升——平均降低返修率5%~10%;生产效率提升——平均生产效率增加20%;库存减少——平均减少10%~20%;生产周期缩短——平均缩短20%;在制品流转加快——平均在制品降低50%;劳动力节约——平均作业效率提升20%(节约用工40%以上);设备故障诊断正确率≥95%;产品一次准确率≥92%;单位产品平均能耗(折合标煤)降低20%、水耗降低30%。

Huafang Co., Ltd.

At present, there is one intelligent printing and dyeing workshop in operation in Huafang Co., Ltd., including 26 printing production lines. The intelligent printing and dyeing workshop in operation is an intelligent printing and dyeing demonstration pilot workshop of the Ministry of Industry and Information Technology and China National Textile and Apparel Association, which has realized the comprehensive interconnection and control of printing and dyeing equipment, printing and dyeing process, the intelligent and accurate distribution of dyes and chemicals and the digital production scheduling. There are 2 comprehensive intelligent printing and dyeing workshops under construction, including 16 production lines. After the completion of the project, it is estimated that the annual output of high-end printing and dyeing fabrics will be 144 million meters (including 96 million meters of clothing fabrics and 48 million meters of home textile fabrics).

As printing and dyeing full-set equipment intelligent production line enterprise, the company has the following major improvements and changes: optimazing process execution and ensuring stable quality; Accurate distribution od gye chemicals sdditives ensures execution and improve efficiency; The process state is fully recorded and automatically intervened, and the production process is transparent and controllable; Promoting management reform and enhancing overall value,which leads high-speed, high efficiency and online operation.

The intelligent application has improved the company in many aspects: Quality improvement-reducing the repair rate by 5%-10% on average; Increased production efficiency-average production efficiency increased by 20%; Inventory reduction-an average reduction of 10%-20%; The production cycle is shortened-an average of 20%; The circulation of unfinished products is accelerated-the average unfinished products is reduced by 50%; Labor saving-the average operation efficiency is increased by 20% (saving labor by more than 40%); Correct rate of equipment fault diagnosis ≥ 95%; Once accuracy of the product is ≥ 92%; Average energy consumption per unit product (equivalent to coal standard) is reduced by 20%, and water consumption is reduced by 30%.

立信CHTC Fongs

迎難而上 谱写新篇

2021年6月12日~16日,恒天立信集团将在染整馆H6馆D04号展台,向全球客户展示集团最新的染整设备及智能制造染整方案;在纱线馆H8馆D33号展台,展示纱线处理技术。双展台总面积达751平方米。

此次随行参与的集团品牌涵盖:立信染整、特恩、高乐、立信门富士和纱力拉。展示的内容包括:FONGS立信染整高温筒子纱染色机ENERWIN、THEN特恩混合功能高温染色机AHY、GOLLER高乐梭织及针织布用水洗单元 CYCLONA MODUL和MONFONGS立信门富士高效节能型定型机MONFONGS 888 TwinAir。

近两年来,新冠疫情肆虐全球,给世界经济带去前所未有的冲击。在国内疫情防控较好,而国际诸多地区疫情反复的背景下恒天立信秉承“信心、协同、改变、圆梦”的信念,经历重重考验,于2020年底,顺利平稳的搬迁至中山厂区,实现无缝的产能转移!集团研发团队潜心研究,于此次展会隆重推出最新研发成果,给染整行业注入强而有力的支持和信心!

恒天立信集团将以智能制造、全面创新的舞台迎接全球到访者,向客户集中展示集团最新研发成果和设计制造理念。除了实物展示以外, 今年我们投入了大量资源以虚拟实景VR技术在展台上呈现恒天立信引以为傲的一站式染整一条线染厂情景,从织物染色前处理,染色以至染色后整理及染厂自动化智能设备都能一一饱览,相信会给客户带来耳目一新的感觉。欢迎全球客户莅临观摩指导, 与公司共同探讨恒天立信所提供的绿色环保、智能化的一站式可持续染整解决方案!

立信染整 FONG

高温筒子纱染色机 ENERWIN

全新研发的高温筒子纱染色机ENERWIN,标榜节能减耗,采用双向染液交替循环的设计,优化了染液一般在染缸内的循环路线,染色过程中的耗电量、耗水量能大大减低。新规划的染液路线使染色时主泵流量需求减少,相比起立信上一代筒子纱染色机ALLWIN,ENERWIN在同一染色载量但配置较低功率的主泵的情况下,染色效果依然保持卓越,为新一代筒子纱染色机能耗表现带来革新。

特恩 THEN

混合功能高温染色机 AHY

全新研发的混合功能高温染色机AHYBRID,透过调配多功能喷咀组合的操作模式,使染机同时实现气流模式、水流模式、气雾模式以及液雾模式的操作,在单一部染色机的同一批次内灵活替换各种操作模式,令织物的煮漂、染色以及水洗的处理工艺变化多端,有效扩阔染整工艺以及织物适用性,更贴合现今客户的生产需求。

高乐 GOLLER

梭织及针织布用水洗单元 CYCLONA MODUL

高乐结合过去五年间于针织领域上的宝贵经验, 再重点针对梭织物的吸液特性, 设计出了一款糅合了针织物水洗单元中低张力转鼓转子水洗模式的优点, 及能满足梭织物水洗单元中上下导辊水洗模式需要的梭织及针织布用平幅水洗单元。

新设计分为三个主要部份:

★ 下层的转鼓转子水洗装置使用了针织物Sintensa Cyclone水洗单元的专利Cyclone转子结构为基础, 配上全新设计的同轴转子机构, 藉此可把新单元的机速提升至100米/分钟, 利用转子产生的涡流确保织物有充分的吸水, 让高速移动的织物也能瞬间进入全面水洗的状态;

★ 配合上层的上下导辊水洗模式, 运用小轧辊, 液上及液下喷淋加强水洗效率, 织物完成上下导辊水洗后再折返转鼓转子水洗装置进行深度的涡流式水洗, 确保织物内外的杂质均能经水交换而被排离织物;

★ 最后, 织物经与Sintensa Cyclone系列产品能互换共享的模块化斜轧车结构的斜轧车排出深层杂质及水份, 完成整个新设计水洗单元的水洗流程。

新设计的Cyclona Modul糅合多个不同的水洗要素于同一单元内, 再配合经精心布置的水洗流程, 保证无论是梭织或是针织物均能于单元内达成最高效的水洗过程。高乐的设计理念源于为客户的未来而设想的观点, 新设计的Cyclona Modul为针梭织物的平幅水洗带来新的定义。

立信门富士 MONFORTS FONG

拉幅定型机 MONFONGS 888 TwinAir

MONFONGS 888 TwinAir高效节能定型机在原有德国门富士定型机的基础上, 糅合目前最先进的节能系统技术, 为客户提供性价比更高的定型机选择。

先进的挤压辊:最新的高效平行轧辊,可以在降低织物带液量的同时保持织物手感,使用较少的能量便可蒸发织物的水分含量,进一步实现低碳排放的目标。

节能设计:最后一节烘箱的织物出口处配备了一个传感器,实时检测温度变化来降低排气风扇的马达速度,从而避免過多的冷空气进入烘箱。废气排放的控制也可通过安装在入口轨道上的光电传感器来实现,当检测到轧导上针处无织物时,系统会降低循环风机和排风机的转速。通过严控排风机转速,避免了不必要的能源浪费。

TwinAir 双风道:门富士专利设计的双风道系统使上下风量可以完全独立调节,烘干时不会产生痕迹并可使温度最均匀。

标准形喷风咀系统CAD Stream:其“Lay-on-air”气垫式喷风咀使织物飘游于空中, 产生蓬松效果, 尤其轻微的振动效果,可提高产量,减低成本及增加利润,还具有更高的蒸发能力, 并且织物连悬浮于空中,就算在箱体之间接合点也不中断。

Qualitex 750 Plus:新的控制系统Qualitex 750 Plus可以适配OPC协议运行。该系统仍然继承了对目前Monfongs软件和最新开发的各种装置的适配性,如Q-soft、Monformatic、手机应用程序和Eco-booster热回收装置、Dis-O-Clean装置、Themat等。该系统为织物拉幅定型工艺提供了先进的控制技术,并可与市场上最流行的中央控制系统兼容连接。

新的选配装置:采用新的控制系统,可适应多种新开发的选配装置,如防滴油装置、内置风道电动风闸、灭火系统等。

纱力拉 XORELLA

XO-Series系列节能型真空调湿定形机

纱力拉XO系列节能型真空调湿定形机自推出以来,已广泛应用于改良纱线以及成衣定型领域。经过纱力拉 设备的XO-汽蒸系统处理,可均匀地对纺织品进行调湿、定捻、化纤预缩、消除静电、数码印花布固色和成衣 预定形等。

新型的饱和蒸汽产生系统比水漕式加热系统减少30%安装功率及节省能耗达15%~25%。

為满足不同用户的使用要求,纱力拉配有圆形或方形机款供选择,并可配备多款装卸系统和不同规格的工作门。目前,XO-系列设备已在全球超过50多个国家中投入使用。

Innovate for a Smart Future

CHTC Fongs International Co. Ltd. (CHTC Fongs), one of the world-famous textile dyeing and finishing machinery manufacturers is participating in the ITMA ASIA + CITME 2020 from Jun 12th to Jun 16th 2021 at the National Exhibition and Convention Center, Shanghai, China. CHTC Fongs, together with its well-known brands: FONGS, THEN, GOLLER, MONFORTS FONGS, MONFORTS, and XORELLA, are taking this opportunity to proudly present the “One-Stop” Sustainable Solution in Dyeing and Finishing Range of “pre-treatment, dyeing, post-treatment and waste water treatment” at Hall 6, D04 and yarn conditioning and heat setting at Hall 8, D33.

CHTC Fongs is dedicated in the expansion of Smart Dyeing & Finishing Solution. A full line of the most advanced and innovative products and technology will be exhibited including our latest products: FONGS ENERWIN Energy-saving High Temperature Package Dyeing Machine, THEN AHYBRID Airflow High Temperature Dyeing Machine, GOLLER CYCLONA MODUL Washing Unit for Woven & Knitted Fabric, and MONFORTS FONGS MONFONGS 888 TWINAIR. In addition to physical display of our latest products, you could explore the CHTC Fongs one-stop supply of innovative smart dyeing and finishing line at the booth through VR technology.

CHTC Fongs understands that the unpredictable challenge of the Coronavirus (COVID-19) has led to the entry restrictions and quarantine requirements for arriving into China. To all our distinguished overseas guests who are eager to find out the latest dyeing and finishing technology in the textile industry, please stay tuned for our upcoming LIVE Streaming Webinar information.

FONGS

HIGH TEMPERATURE PACKAGE DYEING MACHINE ENERWIN

Energy-saving High Temperature Package Dyeing Machine ENERWIN adopts new liquor pathways in the dyeing cycles. These new pathways contribute to the decrease in overall energy and water consumption for package dyeing. In addition, ENERWIN can be equipped with main pump in lower power configuration when comparing to the previous package dyeing machine model and it further diminishes the energy consumption. Thus ENERWIN empowers your production with a competitive edge over the industry.

THEN

AIRFLOW HIGH TEMPERATURE DYEING MACHINE AHYBRID

Revolutionary Airflow High Temperature Dyeing Machine AHYBRID offers versatile operation modes by switching the combinations of multifunctional nozzles, and eventually offers various dyeing applications for the same batch of fabrics in only one single dyeing machine. Airflow dyeing, hydraulic dyeing, airflow-spray dyeing and hydraulic-spray dyeing can be achieved in one AHYBRID and thus the production effectiveness is greatly enhanced as with the machine, the ranges of application in fabrics and dyeing techniques are broadened.

GOLLER

WASHING UNIT FOR WOVEN & KNITTED FABRIC CYCLONA MODUL

By gathering the valuable experiences on the knits; based on the characteristic of the absorption on woven fabrics; and finally GOLLER has developed CYCLONA MODUL, a washing unit which combines the advantages of integrated rotor-drum washing together with the updown rollers features.

The followings are the three major sections of the new design:

★The lower section of the unit is equipped with the patented Cyclone rotor as in the Sintensa Cyclone washing unit, and is fitted with the new designate co-axial mechanism which brings the maximum speed up to 100m/min. By means of the turbulence generated by the Cyclone rotor, the fast moving fabric can be achieved entirely swelled which is ready for washing in a very short period of time.

★The upper section of the unit is equipped with several sets of up-down rollers, jockey rollers, and spraying devices which are installed both under liquor and above the rollers. The fabric will firstly pass through the under liquor turbulence washing zone in the lower section, then it goes through the upper washing section with the combined spraying and squeezing, and it turns back to the lower section for under liquor turbulence washing again. This washing sequence is generating the best possibility of liquor exchange, and extracts the impurity & dirt away from the fabric.

★The last section is designed with interchangeable intermediate trough and patented inclined-squeezer developed from the family of Sintensa Cyclone. The fabric will effectively be squeezed before leaving the washing zone.

The new CYCLONA MODUL combines multi washing elements in one single unit, thus a shorter range can finally be achieved for utility saving. “Design for customers future” is the key of our design concept at GOLLER; the new CYCLONA MODUL has turned over a new page of the open-width washing on woven and knitted fabrics.

MONFORTS FONGS

STENTER FRAMES RANGE MONFONGS 888 TWINAIR

Monfongs 888 Twinair technology is designed based on the Monforts Germany stenter range. This model combines the most recent developed technology to evolve a more advanced energy saving stenter range.

Advanced squeezing roller: The Matex 6000 of this stenter is equipped with our newest high efficiency parallel padders which could lower the pickup in the same time keep the fabric hand-feel. This could lead to less energy to evaporate the water content of fabric after passing through the padders. This lower energy consumption could contribute the textile industry to achieve low carbon release target a step further.

Energy saving design: A sensor is installed at the fabric outlet opening of the last chamber to detect temperature variation and trigger fan speed control of exhausted air. Excessive incoming cold air to the chambers can also be avoided. This control of exhausted air is also achieved by a photo-electric sensor placing at inlet track. When it detects no fabric at the pins, the system will lower the speed of circulation fans and the fans of exhausted air. This design will avoid unnecessary energy wasting through controlling the air fan speed of exhausted air.

TwinAir: Monforts patented Twin-Air technology allows top and bottom airflow to be regulated separately. It results in drying without marking and the most even temperature possible across the fabric.

Nozzle System CAD Stream: Its “Lay-on-Air” fabric supporting properties in air and with bulking effect through increased volume by its tumbler effect. Attractive cost/benefit ratio with higher evaporation rates. It also provides continuous fabric support even at the chamber transition points.

Qualitex 750 Plus: The new control system Qualitex 750 plus could be adapted to run with OPC protocol. With this system, it still inherits adaptation of current Monfongs software and newest developed device respectively like Q-soft, Monformatic, Mobile appsand Themat, Ecobooster heat recovery device, Dis-O-Clean device and etc. This system gives edged control technology to dry fabric processing and compatible to connecting of most popular central control system in the market.

New Options: By the virtue of new control system, it could adapt to different new options like Oil drop prevention device, Motorized flap door of integrated exhausted duct, Fire extinguisher system and etc.

XORELLA XO-Series

Vacuum Conditioning and Heat Setting Machine

XORELLAs XO-Series energy saving vacuum conditioning and heat setting machines has been well used in improving the quality of yarn and also heat setting of garment. The Xorella XO-Steaming treatment could even penetrate the textile products for humidification; twist setting, preshrinking the synthetic filament, antistatic, colour fixation of digital printed fabric and heat setting of garment. The latest saturated steam generating system could reduce 30% of connected power loading and save between 15% to 25% energy consumption.

In order to satisfy the requirement of different users, Xorella provides both round and cubical machine and also variety of loading and door opening systems for customer selection. Nowadays, XO-Series machines were used in more than 50 countries in the world.

CHTC Fongs will build on its sustained success in developing the“One-Stop” Sustainable Solution in Dyeing and Finishing Range and creating the best possible user experience of its products. To broaden the development of energy-saving and emission reduction dyeing & finishing equipment, CHTC Fongs will strive and share its dedication to excellence.

桑德森力瑪Santex Rimar

顶尖纺织一站式设备供应商

对于面料制造商来说,桑德森力玛集团是备受他们青睐的一站式设备供应商,因为可以满足他们众多的生产需求。桑德森力玛集团联合了在全球纺织机械领域领先的织造、后整理、产业用纺织和水处理及烘干工艺的绿色技术等品牌。其中三个知名品牌将在ITMA ASIA+CITME 2020展会上展示创新产品和旗舰系列产品。

本次在上海举办的展会不仅是桑德森力玛集团展示其创新成果的大好机会,同时也是将2020年11月上海青浦SMIT新工厂落成和桑德森力玛上海工厂成立15周年的好消息传递给公众的好机会。这两家现代化、高自动化的工厂由三个生产车间组成,员工逾100人。所有在本次展会上展示的设备都由两家中国工厂全新生产。

独创的解决方案

纺织后整理领域中的著名品牌Santex,为高质量面料处理开发了创新的气流技术。采用空气抛送织物,赋予面料更柔软的手感和更好的缩水率。

新款Santaframe热定型机具有分配热风和排风的独创解决方案。它的加热单元是非常独到地安置,其位于面料轨道上方密封烘箱的循环空气叶轮之后(有压力侧),这避免了冷凝水滴落在织物上的风险,改善了循环的负载和排风的湿度,较传统的定型机有更少的废气排放。

新款Santaframe热定型机的另一大亮点包括内置排气管道装置、紧急停止系统和加热装置的选择。著名的Aero-Surf喷嘴系统仍是提升柔软手感、优异缩水率和均匀热定型的关键因素。

在上世纪90年代末首次推向市场时,Santaframe热定型机就凭借其良好的性能和突破性的技术,得到了业内人士的广泛赞赏。

完美的贴合技术

Cavitec以精密的涂层、复合、浸料和预浸料设备为织物做最后的处理。由Cavimelt热熔涂层复合机的雕刻辊系统提供的优质贴合技术——实际上是一种印刷技术。Cavimelt热熔涂层复合机采用热熔工艺将粘合剂采用点状或预先设置好的花型,用雕刻辊将其贴合在薄膜、织物和纺织基材上。热熔技术较传统的涂层和贴合工艺具有许多优势,其广泛的应用范围、灵活性和高生产可靠度意味着生产商在粘合剂和基材上有很大的选择空间。

由于Cavimelt热熔涂层复合机无需溶剂和水,无需辅助设备处理废气及可疑气体排放,其工艺易于操作且具可持续性。Cavimelt热熔涂层复合机对环境友好,柔软触感的贴合和优异的表面处理,以满足许多特定应用的需求。

欢迎归来:ITMA ASIA+CITME

这将是纺织行业很长一段时间以来第一次面对面的重逢,因此桑德森力玛集团热切期待在展会上与各位见面。Santaframe热定型机, 2FAST和 Cavimelt 热熔涂层复合机将是桑德森力玛集团展会上的三个亮点,桑德森力玛集团展台位于后整理区H5丨C34,SMIT展台位于织机区H3丨D08。届时参观者可以在两个展台上置身于极具吸引力的技术世界,同时我们也为感兴趣的参观者安排参观青浦生产现场,以使他们获得更深入的了解。

One-stop supplier of top technology

For fabric manufacturers, Santex Rimar Group is the favored one-stop supplier of machinery, meeting many production needs. The Group unites leading players in the world of textile machinery for weaving, finishing, technical textiles, and green technologies for water treatment and drying processes. Three of these well-known brands will show their novelties and flagship ranges with an impressive technology presentation at ITMA ASIA + CITME 2020.

The exhibition in Shanghai is not only a great opportunity for the Group to present its innovations – but also to spread the news about the recently opened SMIT production site in Qingpu District, Shanghai on the 15th anniversary of Santex Rimar Shanghai, in November 2020. These two modern and highly automated plants comprise three production halls, employing nearly 100 people. All the machines to be shown at ITMA ASIA + CITME will be newly produced in China.

Ingenious solutions

The famous Santex brand in textile finishing has developed a novel air-flow technique for high-quality processing. The fabric is carried on a cushion of air, giving a softer handle and better shrinkage values.

The new Santaframe stenter features ingenious solutions for heated air distribution and exhaust. Its heating element is uniquely positioned, after the circulating air turbine (on the pressure side), in a sealed chamber above the fabric track. This avoids the risk of condensation dropping onto the fabric. Improved loading of the circulating and exhaust air with humidity results in less exhaust air than conventional stenter frams.

Further highlights of the new Santaframe include a built-in exhaust ducting device, an emergency standstill system and the choice of heating devices. The renowned Aero-Surf Nozzle System is still a key element, promoting softest handle, excellent shrinkage and uniform heat-setting.

At its original launch in the late 1990s, the Santaframe offered already unmatched performance and ground-breaking technology, which was widely appreciated by finishers.

Perfect for laminating

Cavitec gives fabric the final touch, with sophisticated machinery for coating, laminating, impregnation and prepreg. Finest laminating is provided by Cavimelts rotogravure system – actually a printing technique. Using the hot-melt process this textile laminating machine applies adhesive as dots or in predefined patterns, using an engraved roller, on film, web and textile substrates. Hot-melt technology offers many advantages over conventional coating and laminating processes. Its wide application range, flexibility and high production reliability means producers can choose from a large selection of adhesives and substrates.

The Cavimelt process is user-friendly, as well as sustainable, since its free of solvents and water and doesnt need auxiliary equipment to evaporate exhaust air and any questionable emissions. Cavimelt is gentle to the environment, laminating with a soft touch and performing surface treatments to suit many application-specific requirements.

Welcome back: ITMA ASIA + CITME

It will be the textile industrys first face-to-face reunion in a very long time, so Santex Rimar Group is eagerly looking forward to welcoming visitors at ITMA ASIA + CITME 2021. Santaframe, 2FAST and Cavimelt will be three of several highlights on the Santex Rimar display, located in hall 5 booth C34 in the finishing section, while SMIT will exhibit in the weaving zone in hall 3 booth D08. Visitors can expect to enter a world of fascinating technology at both booths, and interested parties may be able to arrange a visit to the Qingpu production site for even deeper insights.

遠信工业Yoantion

Y9000系列双层热风拉幅定形节能节地节人

本届展会上,远信工业股份有限公公司将展出Y9000系列双层热风拉幅定形机。具有节能、节地、节人等优点,同时在智能化、工效及产品品质提升方面效果明显。

远信Y9000双层拉幅定形机采用垂直回转式链条,织物双层折返运行;采用垂直高分子链条,免加油和无油轨道配合,道轨运行顺滑,不需要加润滑剂;进布对中采用德国E十L公司产品,轧辊采用西班牙高普拉斯产品,整机同步配置德国伦茨变频器及电机减速机,循环风机配置了西门子2级电机。

该机机台结构更紧凑,由单层设计改为双层,充分利用空间,占地面积更小;机台同向进出布,操作人员相隔距离短,联系更便捷;整机张力控制,超喂控制更有效、精准,对布匹的门幅、克重、缩水率、前后、左中右更均匀;间接加热,避免了直接热源的空气加热,使定型加热条件更加均匀,尤其是在氨纶弹性织物高温预定型和成品定型时,更显品质优异,手感柔和、丰满;双层结构设计,上层烘箱充分利用下层烘箱的余热加热,采用热能回收装置,大幅节省加热能源,余热得到了充分利用。

特别值得大家关注的是:优化改进后的低进布的组合装置适用于各类针织弹性织物的工艺需求。各同步单元采用高性能的张力自动控制系统,使得不同织物在满足展边、脱水、整理等工艺用求的间时,张力始终处于最性状态;实时监测且控制精淮的可量化工艺数掘,确保加工产品的品质一致性,进一步满足数据化管理及智能化管理的需求。相较于目前市场上的双层拉幅定型机只能应用于梭织物的后整理加工,远信Y9000双层拉幅定形机的产品适应性更强,可广泛应用于针织物、梭织物等多种纺织品的后整理工序,且操作简单,维保更便捷。

Y9000 double-layer hot wind tentering and setting machine save energy, land and labor

In this exhibition, Yuanxin Industry Co., Ltd. Will exhibit Y9000 double-layer hot wind tentering and setting machine, which has been researched and developed by the company with an investment of 10 million yuan. Yuanxin Y9000 double-layer setting machine has the advantages of energy saving, land saving, and so on. At the same time, it has obvious effects in intelligence, work efficiency and product quality improvement.

Yuanxin Y9000 double-layer tentering and setting machine not only adopts the mode of vertical rotary chain and double-layer folding running of fabric, but also adopts the vertical polymer chain, without refueling and lubricant, and the track runs smoothly; The center of cloth feeding adopts the products of German E+L Company, the roller adopts the products of Spanish company, the whole machine is equipped with German Lenze frequency converter and motor reducer, and the circulating fan is equipped with Siemens level 2 motor.

The structure of the machine is more compact, which is changed from single-layer design to double-layer, making full use of space and occupying a smaller area; Cloth goes in and out in the same direction, so the distance between operators is short and the contact is more convenient; The tension control and overfeed control of the whole machine are more effective and accurate, and the width, gram weight, shrinkage, front and back, left, middle and right of the cloth are more uniform; Indirect heating avoids the air heating of direct heat source, which makes the setting heating conditions more average, especially when the spandex elastic fabric is pre-setting at high temperature and the finished product is setting, it shows its excellent quality, soft and plump hand feeling; The design of double-layer structure makes full use of the waste heat of the lower oven for heating, and adopts heat energy recycle device, which greatly saves heating energy and makes full use of the waste heat.

The most worth to attention is that the optimized and improved combination device with low level feed is suitable for the technological requirements of various knitted elastic fabrics. Each synchronization unit adopts high-performance automatic tension control system, which makes the tension of different fabrics always in the best state when meeting the requirements of spreading, dewatering and finishing; Real-time monitoring and precisely control of quantifiable process data mining can ensure the quality consistency of processed and further meet the needs of data management and intelligent management. Compared with the double-layer tentering and setting machine on the market at present, which can only be applied to the post-finishing processing of woven fabrics, Yuanxin Y9000 has stronger product adaptability, can be widely used in the postfinishing process of knitted fabrics, woven fabrics and other textiles with simple operation and convenient maintenance.

宏華数码Honghua Digital

专注数码印花领域发展近30年

宏华数码专注数码印花领域发展近30年,是数码印花设备、工艺及耗材整体方案提供者。宏华数码成立于1992年,最早是以开发印染分色设计软件著称,是中国印染分色设计软件的开创者。1999年,宏华研制开发了第一台数码喷射印花系统,奠定了国际数码印花技术领域领先地位,并引领世界领先数码喷印技术,2009年建立国家数码喷印工程技术研究中心。2007,2017年两次荣获中国科技部 - 国家技术发明奖。2020年荣获工信部 - 纺织数码喷印机单项冠军。

VEGA8180DI是宏华VEGA系列中最新推出的超高速数码印花机,同样具备超省墨低成本超高速的产品优势,它采用稳健的整机构造,较VEGA3000DT/DL系列,机身加长,超强性稳定基座。搭配工业级高精喷头,可支持4色、6色、8色、12色的印花模式,提供24小时连续稳定生产,日产量高达14000平方米。

该机采用导带连续输送织物,加强智能导带水洗装置,自动恒张力同步放卷,热压式贴布、直线电机驱动,全闭环高精准步进系统,智能喷头清洗系统,自动回墨系统,四重喷头保护系统,墨水恒温循环系统,可实现智能环保功能。

Focus on digital print for 30 years

Honghua Digital has been focusing on the development of digital printing for nearly 30 years, and is the solution provider of digital printing equipment, technology and consumables. Founded in 1992, Honghua Digital is famous for developing printing and dyeing color separation design software, and is the pioneer of printing and dyeing color separation design software in China. In 1999, Honghua developed the first digital jet printing system, which established a leading position in the international digital printing technology field. Atexco is leading the worlds digital inkjet printing technology. it established the national digital inkjet printing engineering technology research center in 2009. In 2007 and 2017, Atexco won the National Technological Invention Award of the Ministry of science and technology of China twice. Won the single champion of MIIT textile digital inkjet printing machine in 2020.

VEGA8180BI is the latest super high-speed digital print machine introduced by Honghua VEGA, and it also has the advantages of ink saving, low cost and high speed. It has stable structural transforming, longer length and stable base compared with VEGA3000T/DL. It can support 4-color, 6-color, 8-color and 12-color printing modes with industrial-grade high-precision nozzles, providing 24-hour continuous and stable production with a daily output of up to 14,000 square meters.

The machine adopts the guide belt to continuously convey fabrics, strengthens the intelligent guide belt washing device, automatically and synchronously unreeling with constant tension, hot-pressing patch, linear motor drive, full closed-loop highprecision system, intelligent nozzle cleaning system, automatic ink return system, quadruple nozzle protection system and ink constant temperature circulation system, which can realize the intelligent environmental protection function.

常州宏大Changzhou Hongda

“HAWK VISION柔性智能整纬机”全球首发

本届ITMA ASIA+CITME 2020展会上,常州宏大将对“HAWK VISION?柔性智能整纬机”进行全球首发,将迎接整纬机一个智能化新时代的到来!

据了解,常州宏大专业从事纺织印染数字化在线测控产品的研发,在行业内被誉为“印染电气专家”,其研发的印染工艺参数在线检测产品占据国内市场的90% 以上,引领行业的发展。本届展会常州宏大还将带来INSHK定型智慧系统,智能图像整花整緯机,针织定型自动克重在线测控系统,圆网疵点检测与自动对花系统,双氧水在线检测系统,智能验布机等产品参展。其中,Hawk Vision?智能图像整花整纬机是由“霍克威视”品牌依托其强大的欧洲技术背景和常州宏大深厚的技术研发实力,首创国际领先的“全幅扫描整花整纬技术”。

The worlds first, HAWK VISION Flexible intelligent weft straightening machine

At ITMA ASIA + CITME 2020, Changzhou Hongda will bring Hawk Vision? flexible intelligent weft straightening machine to embrace the coming of intelligent new era.

Changzhou Hongda is specialized in the research and development of textile printing and dyeing digital online measurement and control products, known as the expert of printing and dyeing electrical in the industry. The online detection products of printing and dyeing process parameters developed by Changzhou Hongda occupy more than 90% of the domestic market, leading the development of the industry. This exhibition Changzhou Hongda will also bring INSHK fixation intelligent system, intelligent image pattern and weft straightening machine, knitting fixation automatic weight online measurement and control system, defect detection and automatic design register system, hydrogen peroxide online detection system, intelligent cloth test machine and other products. Among them, Hawk Vision? intelligent image pattern and weft straightening machine is developed by Hawk Vision, relying on its strong European technical background and Changzhous technical research and development strength, which is the first international leading full scanning pattern and weft straightening technology.

邵阳纺机Shaoyang Textile

力推高效节能型定形机

本次展会,邵阳纺织机械有限责任公司将在总面积达180平方米的展台上,向全球客户展示公司最新的产品及智能化解决方案。此次参展的产品涵盖:化纤装备、拉幅定形机和染色机,展示的内容包括高效节能型定形机样机,化纤装备、染色机图片、资料。

近两年来,新冠疫情肆虐全球,给世界经济带去前所未有的冲击。在国内疫情防控较好,而国际诸多地区疫情反复的背景下邵阳纺机秉承“创新、协同、担当、共赢”的信念,2020年在彰显央企担当打赢国家疫情防控攻坚战的同时,也迎来了公司前所未有的发展,为邵阳纺机未来的发展注入了强而有力的支持和信心。

邵阳纺机将以高端制造、创新服务的面貌迎接来访者,向客户集中展示公司最新研发产品和设计制造理念。除了定形机实物展示以外,公司投入了大量资源在展台上呈现邵阳纺机其他产品。

整理设备

公司整理设备涉及织物的浸轧、烘燥、柔软、退、漂、拉幅、定形等工艺,适用于纯棉、毛、涤棉或其他混纺机织物、针织物及非织造布。

主要产品有M5466、M5469、M5471M、M5473、M5476等拉幅定形机,适用如色织面料、蜡染面料、毛纺面料、长短绒织物、印花或提花床上用品、窗帘织物、墙布、涤纶长丝、毛巾、针刺及水刺无纺布等高档产品的拉幅与热定形。

多功能智能化M5473针织物定形机

邵阳纺织机械有限责任公司自主研发的M5473型拉幅定形机, 积累了五十年拉幅定形机制造之经验并吸收当今国外同类产品先进技术基础上开发的新一代产品。

可实现人机对话、在线检测与控制,实现工艺配方;方便组成局域网,实现工厂信息化管理;通过5G网络实现远程监控、调试与软件升级,通过手机APP查看运行、报警数据。 在整个工艺过程中实现了低张力及恒张力运行,保证织物克重的稳定性。温控精度高,烘房内左、中、右温度均匀一致。

传动系统各单元采用变频专用电机带编码器反馈的速度闭环控制系统,大大提高了动、稳态过程中的同步效果。采用Profinet数字通信的PLC控制系统,简化了控制电路,并全部使用进口低压电气

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