企业

康平納 实现智能染纱

Shandong Companion Group： The cone yarn intelligent dyeing plant

筒子纱智能染色工厂是以国家科学技术进步奖一等奖——“筒子纱数字化自动染色成套技术与装备“为技术基础，通过进行数字化、信息化、智能化全面提升，实现从原纱到色纱成品全流程的数字化和智能化生产；创建了纱线染色从络筒、排产、物流系统自动配合，生产任务自动执行、专用机器人替代人工、染色全流程参数在线检测及反馈，生产质量可控、远程运维等全流程纱线染色智能制造新模式。与传统染色相比，主机设备数控化率达到95%，染色一次合格率达到98%，生产效率提高28%，节约人工80%，吨纱节约用水70%、节约用电45%、节约用汽58%，减少污水排放68%。

智能染色工厂通过生产模式改变（由传统小批量多品种更改为大规模批量化）和利用互联网、远程运维等技术实现全国色纱聚集区内多工厂的工艺共享与协同生产，通过智能化生产，高品质制造，实现纱线的智能染色，满足高端纺织品市场需求。

未来十年，康平纳按照分期、分区原则，计划在新疆、江苏、山东、江西、广东、福建等印染聚集区建设50家智能染色工厂，其中“十三五”期间建设15家。通过集中印染、集中排放、集中处理，减少污水排放，提高产品质量，实现绿色制造，助推印染行业新旧动能转换，促进产业转型升级。

The cone yarn intelligent dyeing plant is based on the complete technological and equipment for digital automatic cone yarn dyeing which got the first prize of National Scientific and Technological Progress Award. By means of the comprehensive upgrade the digitization， informatiziton and intelligentize， the plant has achieved the digitization and automation in the whole process of production from grey yarn to color yarn. It has built a cone yarn dyeing intelligent manufacturing new model including yarn winding， production scheduling， logistic system automatic matching， productive task automatic performance， special purpose robot instead of manual work， online detection and feedback for the overall dyeing process parameter， production quality controllable， and team viewer， achieving closer integration of the traditional dyeing process and the internet.

Compared with the traditional dyeing production， thanks to the equipment， 70% labor can be reduced and the production efficiency can be increased by 28%； the first pass yield of dyeing can be increased from 80% to above 96%； 29% cost reduction； the defect rate of the products can be reduced more than 50%； steam saving， energy consumption per unit output value can be reduced more than 25%； 70% tons of yarn water saving； 68% pollution emission can be reduced .

The intelligent dyeing plant by means of the production models change（change the models from the traditional multi product and low volume to largescale and batches） and make use of the technology of internet and team viewer to achieve the technology sharing and collaborative production between the plants in the color yarn center all over China. By means of the intelligent production and high quality manufacturing， the company has achieved the intelligent dyeing of cone yarn and met the the high-end textile market demand.endprint

In the next ten years， according to the principles in various stages and regions， Companion plans to build 50 intelligent dyeing factories in the dyeing and printing centers of Xinjiang Korla region， Jiangsu， Shandong， Jiangxi， Guangdong and Fujian provinces， In the 13th Five-Year Program period （2016 - 2020）， the company will build 15 intelligent dyeing factories. By means of the “centralized dyeing， centralized emission， centralized management”， the company aims to reduce the sewage discharges， improve the quality of the product， and achieve the intelligent and green manufacturing， in order to promote the industry transformation and upgrading.

立達制造 确保一流品质

Rieter Manufacturing ensures world-class quality

立达在全球都实行“立达制造”标准，从开发时的质量规划，制造时的质量保证，直至使用周期内的质量提升。因此无论产品在何地制造，都能确保立达品质。最重要的是，立达还注意倾听客户的反馈，定期向客户发送满意度调查，并采取相应措施来改进质量。公司主要产品有：

自动抓棉机UNIfloc A12 -创新的棉包抓取技术确保开清流程高效

一条生产线产量可达2000kg/h，自动抓棉机UNIfloc A 12具有极高的经济性。经久耐用的单体化设计、扭矩控制式直接传动、抓臂具有独特的压力检测专利技术。专利抓棉打手系统均匀抓取棉束，并开松为细小棉束，为后续清花工序奠定良好基础。通过刹车时将制动功率返回至网络的方式，减少能量消耗。

自调匀整并条机RSB-D50和不带自调匀整并条机SB-D50-产量、质量和易操作性的新标杆

这种新一代立达单眼并条机实现了前所未有的高产能，并具有最高质量标准。采用有专利的驱动理念的ECOrized减少25%的传动带，每年降低能耗成本达1000欧元，且目前加工涤纶和精梳棉时，能实现更高的出条速度。在使用便捷的触摸屏上，集成了一套独特的棉条专家系统，显著缩短了批次更换所需时间。卓越的检测精度和最高自调匀整动力学性能确保了卓越的棉条均匀度。专利的圈条传感器确保了从第一米开始的精确圈条。

精梳机E86-实现更好的精梳

凭借高产量和高质量，立达精梳机成为精梳领域的领导者。得益于新型高度可调节的集成精梳锡林Ri-Q-Comb，可满足个性化的需求。已使用的全自动换卷和棉卷接头系统ROBOlap是现代化精梳中标配的。结合独一无二的条并卷联合机OMEGAlap，市场上的每套设备可实现最高产量。

喷气纺纱机J26-可进行经济性纱线生产的灵活的机器

全自动双面喷气纺纱机J26配备200个纺纱单元和多达6个机械手，引纱速度达500m/min，确保了经济灵活的生产。100%涤纶装置P26扩大了其应用范围。接头准备系统实现高性能，缩短了接头时间。采用新的边角成型后，纱线卷装密度更均匀，质量更重，边缘更柔软，确保了后道加工时最佳性能。这套系统还包含为喷气纺应用专门定制的立达清纱器Q10A。

半自动转杯纺纱机R36-实现易操作，纱线高产优质的直接途径

R36配备多达600个纺杯，采用最先进的纺纱工艺且操作非常便捷，是实现经济性生产的解决方案。R36可以生产Ne3～Ne40的优质转杯纱。得益于创新的AMIspin和选配的AMIspin-Pro技术，能实现卓越的接头质量。机器两侧完全独立运行，灵活性高。节能且选配的断电自动接头工艺缩短了设备启动的时间。清纱器Q10与完美的卷装确保了后道工序的高质量产品。

全自动转杯纺纱机R66-确保质量和产能的最先进的纺纱技术

全自动转杯纺纱机R66是质量和产能的代表。新型S66纺纱箱确保了高纺纱稳定性和纱线强力。实际生产中R66的低能耗、坚固的结构及方便的操作令人印象深刻。先进的纺纱技术为优化较宽的应用范围奠定基础。诸如AEROpiecing无痕接头技术在R66中使用，使得纱线质量稳定，确保纱线供应商处于领先地位。

粗纱纱管运输系统SERVOtrail-灵活的模块化粗纱纱管运输系统

立达模块化粗纱纱管运输系统SERVOtrail具有高度的灵活性，满足客户的所有需求，从简单的人工运输系统直至全自动解决方案。简单开放式系统设计和SERVOtrail系统灵活的布局适于连接不同高度和水平面。

Rieter implements the standard “Quality made by Rieter” all over the world， from quality planning during development， quality assurance during manufacturing， until quality improvement throughout service life. So wherever in the world a Rieter product is manufactured - it is guaranteed Rieter quality.endprint

“And it is thanks to our professional team， so we can ensure the standard ‘Quality made by Rieter all over the world. During the development process， we have interdisciplinary teams of designers， production and quality specialists. During the production process， we have production and quality specialists and analytics department. During the quality management process， we have service， development， production， quality specialists and analytics department.”

The most important thing is that Rieter focuses on listening to customers， Rieter will send the customers regular questionnaires， and implement the measures for quality improvement.

It can not be denied that even Rieters customers in China is searching for the better development in the overseas market. It is because of the overseas low cost and good policy and so on. Rieters production base in Changzhou is an important part in Rieters global layout， the products are not only for the Chinese market， but also supply to the customers in other countries and regions. Moreover， Rieters service network all over the world provides customers in all countries with comprehensive services and support. It is also an important guarantee for Chinese customers to develop the overseas markets.

Automatic bale opener UNIfloc A 12– Innovative bale take-off technology guarantees high efficiency in the blowroom

With a line production up to 2，000 kg/h， the UNIfloc A 12 is extremely economical. The machine concept is based on a robust monocoque design， torque controlled direct drive and a unique scanning force measurement of the take-off unit. The fiber tufts are taken off uniformly by a patented take-off roller system， opened into so-called microtufts and thus optimally prepared for the further blowroom process. Energy costs can be reduced by feeding back the brake power into the network.

Autoleveller draw frame RSB-D 50 and Draw frame SB-D 50 – A new dimension in productivity， quality and easy operation

The new single-head draw frame generation from Rieter offers an unprecedented level of productivity with the highest quality standards. The patented drive concept ECOrized uses 25% less belt， saves up to 1，000 euros per year on energy costs and now allows higher delivery speeds， for example for polyester and combed cotton. The unique SLIVER professional expert system is integrated on the easy-to-use touchscreen. Assortment changeover times are significantly reduced. Superb scanning precision and highest autolevelling dynamics ensure outstanding sliver evenness. A patented sliver coiling sensor guarantees precise coiling from the very first centimetre.endprint

Comber E 86 – For better combing

The comber， with its high production and its unequalled quality， leads the way in combing. Individual quality requirements can be fulfilled thanks to the new height-adjustable integral circular comb， Ri-Q-Comb. The established， fullyautomated ROBOlap lap changing and piecing system is the standard for modern combing operations. Together with the unique OMEGAlap preparation， the highest production per set on the market is achieved.

Automated air-jet spinning machine J 26 –Economical yarn production with a flexible machine

The fully-automated， double-sided air-jet spinning machine J 26 with 200 spinning units， up to 6 robots and a delivery speed of 500 m/min ensures economical and flexible production. The P 26 attachment for 100% polyester spinning widens the application range. High performance is supported by the piecing preparation system reducing the cycle time. The new edge displacement realizes packages with homogeneous density， heavier weight and soft edges for best performance downstream. The system is completed with the Rieter Q 10A yarn clearer customized for the air-jet application.

Semi-automated rotor spinning machine R 36– The direct path to good yarn quality at high productivity with easy operation

The R 36 with up to 600 positions， newest spinning technology and easy operation is the solution to achieving economical production. It stands for quality rotor yarns ranging from Ne 3 to Ne 40. Thanks to the innovative AMIspin and optional AMIspin-Pro technology， piecing quality is excellent. Fully independent machine sides allow high flexibility. Power saving and optional automatic piecing processes shorten the time for machine start-up. The Q 10 yarn clearer and excellent winding secure high quality products for the next process.

Fully automatic rotor spinning machine R 66 – Most modern spinning technology for quality and productivity

The fully automatic rotor spinning machine R 66 sets the standard for quality and productivity. The new spin box S 66 ensures high spinning stability and yarn strength. The low energy consumption， solid construction and ease of use of the R 66 are convincing in practice. The modern spinning technology offers opportunities for optimization for a wide range of applications. The consistent yarn quality of the R 66 including yarn-like AEROpiecing？ ensures a leading position as a yarn supplier.

SERVOtrail roving bobbin transport system – the flexible， modular roving bobbin transport system

SERVOtrail is Rieters modular roving bobbin transport system offering maximum flexibility. All customer requirements can be met， from the simple， manual version to the fully automated solution. The simple， open system design and the flexible layout of the SERVOtrail system also enable different levels and buildings to be linked.endprint