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《9000米海洋钻井包研制》课题技术总结报告

2016-05-14黄悦华

科技创新导报 2016年5期
关键词:分流器集成井架

黄悦华

摘 要:《9000米海洋钻井包研制》课题总体任务为:紧紧围绕300英尺自升式海洋平台石油天然气勘探开发的需要,研制开发出具有自主知识产权的9 000 m海洋钻机,通过中国船级社认证,钻机样机在示范工程中得到应用。进一步提高我国海洋石油钻井装备研制水平和石油装备的综合配套能力,提升我国石油装备制造业国际竞争能力,同时促进我国石油天然气勘探技术的发展。该课题执行过程中,宝鸡石油机械有限责任公司借鉴以往成功研发9 000 m和12 000 m陆地钻机及相关海洋模块钻机的设计经验,在此基础上立足国内自主研发,分工协作,对重大方案采取专家评审,研究开发形成国内首台300英尺、钻深9 000 m的自升式海洋平台用钻机。该课题从五个方面进行重点研究公关:(1)钻机系统集成技术研究;(2)超深井海洋钻机井架研制;(3)重型滚动式钻台滑移装置研制;(4)整体正压防爆司钻控制房研制;(5)FFH75×500Z分流器研制。完成上述几项关键技术的研究后,并进行了整套钻井包的试制,与协作单位—— 中国石油技术开发公司联合,在某国外的300FT平台上进行了配套和试验,各项试验结果得到了使用者的好评,目前已经成功获得6套该级别钻井包的订购合同,2套已经交付用户,后续几套正陆续组装和调试阶段。通过该课题的研究,相关技术和成果都得以转化,实现了该海洋钻井包的批量化、国产化生产,为国家创收了大量外汇,为企业赢得的丰厚的经济效益;同时该课题的研究也为国家能源装备保障提供了有利支撑。

关键词:钻井包 集成 井架 滑移装置 司钻房 分流器

Abstract:The main task of the issue of "9000 meters offshore drilling package development" is:closely focus on the demand of 300-feet jack-up offshore platform for oil and natural gas exploration and development,develop 9000 meters offshore rigs certified by China Classification Society with independent intellectual property rights. The prototype rig can be applied in the demonstration project.Further increase the development level of China's offshore oil drilling equipment and the comprehensive ability of petroleum equipment,enhance our international competitiveness of petroleum equipment manufacturing industry.In the meantime,promote the development of China's oil and gas exploration and technology.During the execution of this project,Baoji Oilfield Machinery Co.,Ltd. learned from the former successful experience of developing 9,000 meters and 12,000 meters land drilling rigs and relevant marine module rigs.On this basis,it based on independent research and development and division of labor,took expert assessment of major programs,research and developed to form the China's first 300 feet offshore jack-up rig with the drilling depth of 9,000 meters.In this issue,focused research has been done from five aspects:(1)rig system integrated technology;(2)ultra-deep offshore drilling rig derrick;(3)heavy rolling rig sliding device;(4)holistic positive pressure anti-explosion driller control room;(5)FFH75×500Z shunt.Trial-manufacture of a complete set of drilling package has been taken after the above several key technologies finished.United with the cooperation—— China Petroleum Technology Development Corporation,supported and tested in foreign countries 300FT platform and the test results obtained the user's praise.At present six sets of this level drilling package purchase contracts have been successfully obtained.Two of them have been delivered to clients.The following several sets are also been assembling and debugging.Through this research projects,related technologies and achievements have been transformed,realized the quantification and domestic production of offshore drilling rig package,generated a lot of foreign exchange for the country and gained abundant economic benefit for enterprises. Meanwhile,the research projects also provided strong support for the national energy equipment.

Key Words:Drilling package;Integrate;Derrick;Slip device;Driller control room;Diverter

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